A full portfolio of automation, robotics, PLC and SCADA projects for BMW, Ford, Toyota, KLT Automotive, ABInBev, Cervesa de Mozambique, Linde+Wiemann, Adient and more.
BMW V8.0/V8.1 standard. Responsible for Framing 3 Re-spot and HFR bootlid assembly station. Integrated Cognex image sensors for quality control.
BMW V8.3 standard with auto homing phases. Integrated vision tools for sealer seam quality control. All networking over Profinet.
International project in Thailand. Responsible for Framing Mainline (Tabbing, Framing, Re-spot) and integration of powered roller bed conveyors by Miracle.
Full PLC programming and commissioning for shock tower assembly cell. Responsible for all PLC programming and safety buyoff.
PLC and Robotics consultant for 6-robot welding cell on the KLT mainline supplying the Ford P375 assembly line.
PLC programming of model selection logic for Toyota Rear Axle Assembly line.
Installing and commissioning of F30 training cell: 3 Kuka KRC2 robots with Bosch spot weld, Festo CPX valve terminals and Wilson Stud Welding equipment.
Developed and delivered a maintenance program for the Interbus network across BMW South Africa BIW. Trained all BMW artisans to L7 Phoenix Contact Interbus standard. 2.5 years 24h PLC support.
Robot programming for Fahrdynamic6 addition on the frontend of BMW-F30. Responsible for adding weld spots into existing Kuka programs.
Commissioning of foam blending/mixing plant and injection mould facility producing Ford Ranger seats. Sub-contractor to Emenemindustrial.
Final commissioning, PLC error fixing, electrical debug, and Kuka KRC4 reteaching of dropping positions for Schanierverstärkung cell.
Year-long SLA for Linde+Wiemann RSA assembly plant in East London — supplier of sub-assemblies to VW, Ford, BMW and MBSA. Continuous improvement projects, PLC/Robotic breakdown support, standards management.
Programmed, commissioned and engineered the FAB blending plant with new IO-Link standard. New recipe development in InBatch. Instantiated 700+ instruments.
PLC programming of 2-vessel inoculation and yeast propagation into the existing yeast plant. Batch recipe development in Rockwell Batch.
Integration of Solar Turbine to power reticulation and hot water recovery system. Regulated Actom automated control relays across substations. Harvested High Pressure Hot Water (155°C) for steam generation.
First commissioning of the plant as sub-contractor to PCMP. SCADA over Wonderware System Platform. ATEX field IO from Pepperl & Fuchs over Modbus RTU.
PLC programming and commissioning of yeast transfer line. Addition of transfer line between 2 brewing plants and integration into CIP station.
Wired up, programmed and commissioned the Netstar DE-Alc plant. Recommissioned the entire dealcoholizing plant after 3 years of dormancy. SCADA version upgrade.
Mobile trollies for interconnection between Bright Beer Tanks and Filter line using Schneider WDS WiFi repeaters and M340 PLC as IO-gateway.
PLC programming and commissioning for brewhouse process modification.
Implementation of SCADA system across 3 plants in Mozambique. Core monitoring, process variable reporting and utilities. Network installation and server cluster setup. Reporting over Flow, historical trending over Wonderware Historian.
PLC programming of beer recovery process in Mozambique. Integrates scrap yeast collection for beer recovery through separation via GEA centrifuge.
Led group to be overall winners of the Pneudrive competition held between all universities at a national level.
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